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Fine Arts · MS elective · 3 credit hours · 16 sessions

Advanced Mold Making Techniques

This technical course is the bridge between a unique sculpture and mass production. Students will explore the science of replication, learning to create complex molds for sculpture, product design, and prototyping. The curriculum covers material science (silicones, alginates, urethanes), multi-part block molds, and solutions for dealing with complex undercuts and geometry.

§ 01 By the end you can
  1. Differentiate between mold materials: Silicone, Alginate, Plaster, and Latex
  2. Create complex "Multi-Part Molds" to handle undercuts
  3. Execute various casting methods: Resin, Wax, and Gypsum
  4. Master "Rotational Casting" (Slush casting) for hollow objects
  5. Practice lab safety and chemical handling protocols
§ 02 Sixteen sessions

The whole semester.

  1. 01Introduction to Mold Theory: Positive vs. Negative
  2. 02Plaster Waste Molds
  3. 03Alginate: Life Casting Basics (Hands/Face)
  4. 04Introduction to Silicone: RTV rubbers
  5. 05The Simple Box Mold (One Part)
  6. 06Dealing with Undercuts & Keys
  7. 07The Two-Part Mold: Clay Walls & Parting Lines
  8. 08 · MidtermMidterm Examination
  9. 09The Matrix Mold (Jacket Mold)
  10. 10Casting Materials: Resin & Urethane
  11. 11Rotational/Slush Casting for Hollow Forms
  12. 12Cold Casting: Metal Powders & Resin
  13. 13Troubleshooting: Bubbles & Cure Inhibition
  14. 14Mold Release Agents & Sealing
  15. 15Cleaning & Finishing Casts
  16. 16Final Project: The Limited Edition Art Toy

Midterm around session 8. Final project briefed at session 8 or 9 and developed in stages until the juries.

§ 03 Final project

Final Project: The Limited Edition Art Toy

How it’s judged

Recommended reading
  1. The Prop Builder's Molding & Casting Handbook by Thurston James
  2. Mold Making and Casting by Nick Brooks
  3. Pop Sculpture: How to Create Action Figures and Collectible Statues by Tim Bruckner
  4. Methods for Modern Sculptors by Ronald D. Young
  5. The Mouldmaker's Handbook by Jean-Pierre Delpech
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